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IE4 Small-size Synchronous Reluctance Motors

  Company EMACH has developed Small-Size synchronous reluctance motor (Small-Size SynRM) without magnets.

  The results of the experimental comparison of the small-size SynRM developed by the company EMACH and ABB’s induction motor are shown in the table.

                                                Table. The specifications of 1100 W 3000 rpm motors

Motor type

Induction motor

Small-Size SynRM

Manufacturer

ABB

EMACH

Eff1, (torque 100%, speed 100%)

82.4

84.9

Eff2, % (torque 50%, speed 75%)

76.2

84.7

Eff3, % (torque 25%, speed 50%)

63.8

80.4

 Efficiency class (New standard IEC 60034-30-2)

IE3

IE4

Frame size

80

63

Weight, kg

10.8

5.5

  In the table  Eff1  is the efficiency at the rated speed and the rated torque, Eff2 is the efficiency at the speed equal to 75% of the rated speed and the torque equal to 50% of the rated torque, Eff3 is the efficiency at the speed equal to 50% of the rated speed and the torque equal to 25% of the rated torque.

  The weight of EMACH’s Small-Size SynRM is 5.3 kg (50 %) less than of induction motor. In Fig. 1 the rotor of the induction motor (at the left) and the rotor of the Small-Size SynRM (at the right) are shown. The dimensions of EMACH’s SynRM is much less than of the induction motor. Moreover, the production cost of the Small-Size SynRM is significantly less than the production cost of the induction motor.

  Fig. 2 shows the experimental comparison of EMACH’s Small-Size SynRM (green line) and ABB’s induction motor (red line) at the pump load (quadric dependence of torque on speed). The efficiency of EMACH’s Small-Size SynRM is higher than of ABB’s motor in wide range of powers.

     

Company EMACH can develop Small-Size SynRM (high output)  from 1.1 kW to 18.5 kW with approximately 50% less weight than the weight of correspondent induction motor and with higher efficiency.